Wednesday, June 27, 2012

Thermal Transfer Ribbon - Thermal Printer Value for DSD


Carlsberg’s experience brings the differences between dot matrix and thermal print technology to life. The Danish-based brewer switched from dot matrix to thermal printers when it refreshed the technology for drivers who serve pubs, restaurants and retailers in Denmark. Because Carlsberg had already automated its DSD operations and its applications and processes did not change, its switch emphasizes the importance of print technology. The result: Carlsberg reported annual savings of $100,000 in media cost and $15,000 in printer service by switching from full-page dot matrix printers to thermal models that use 4-inch media.


Rugged Mobile Label Printer
Industrial Thermal Transfer Barcode Printer




























































Thermal Label Printer
Desktop Thermal Transfer Barcode Printer



Below are the value thermal print technology offers for DSD operations:


Cost:

Thermal printers cost less to operate and maintain than dot matrix models, and also usually cost less to purchase. The TCO advantage comes from lower supply costs (the ability to use lower-cost paper plus eliminating the ribbon expense) and because of the superior ruggedness of thermal printers, which enables a longer service life plus less productivity loss from breakdowns. The five-year TCO for ruggedized mobile printers is 50.6 percent lower than for consumer/commercial Grade models according to industry analyst firm VDC Research Group. While there are some ruggedized dot matrix models, there are more rugged options for thermal print technology.

Media:

The media advantages alone make it cost effective for many businesses to switch from dot matrix to direct thermal printing. Thermal media also provides convenience benefits, reduces waste and often represents a quality upgrade because it is long lasting, resists smudges and is not dependent on ribbon quality to print clearly. Thermal Media is available in a variety of sizes, thicknesses and quality levels, including paper that will remain readable for years to satisfy document retention requirements.

Thermal media helps DSD operations reduce costs in two major ways: it enables businesses to use less paper, and the paper itself costs less. Thermal printing also saves money by reducing waste and eliminating the need for ribbons or toner. These benefit are good for the environment and the bottom line.

Basic savings on materials can be significant depending on the type of materials that are printed. For example, businesses that use multi-part forms can reduce their paper costs by 45 to 50 percent, according to the previously noted independent analysis. Even if multi-part forms are not used, supply costs for direct thermal printers are lower than for dot matrix because paper costs are comparable and there is no ribbon expense (and no labor cost for the time spent changing ribbons and disposing of used ones).

Thermal Printers also provide an opportunity to use less paper. In Carlsberg’s case, the company redesigned its A4-size invoices and delivery notes to fit on 4-inch wide media (since thermal printers use roll-fed paper, the printed form can be as long or as short as necessary). Carlsberg did not have to exclude any information from the documents, because the high print quality from the thermal printers made the text clear and legible. Redesigning the forms enabled Carlsberg to reduce its DSD printing output by 2 million pages per year.

For more information about Thermal Transfer Ribbons or TTR, please visit:  http://capacitysystems.com.au/